Detailed Complaint Energy Audit
Pinpoint energy waste, identify operational inefficiencies, and unlock high-return energy conservation measures (ECMs) with precision measurement and accredited engineering diagnostics.
Make Every Kilowatt Count Across Your Facility
Rising utility tariffs, stringent decarbonization mandates, and aging industrial infrastructure place heavy demands on plant and facility managers. HELM Energy Solutions conducts rigorous, ASHRAE Level I, II, and III energy audits that provide clear visibility into your electrical, mechanical, and thermal energy balances.
Rather than generic advice, we combine real-time precision data logging with thermodynamic modeling to deliver prioritized, bankable energy conservation projects. We calculate exact CAPEX, OPEX savings, internal rate of return (IRR), and greenhouse gas offsets.
Comprehensive Diagnostics Across Critical Utilities
HVAC & Chiller Plants
COP analysis, chilled water pumping optimization, cooling tower approach optimization, and AHU variable speed control.
Boilers & Thermal Systems
Combustion efficiency testing, flue gas oxygen analysis, steam trap surveys, waste heat recovery, and condensate recovery.
Compressor Air Leakage Study
Ultrasonic acoustic detection pinpointing air leaks across pneumatic distribution lines, valves, and fittings to stop silent energy losses and optimize compressor operating pressure.
Water Audit & Conservation
Facility-wide water mass balancing, distribution pipe leak assessment, ETP/STP recycling efficiency, and Zero Liquid Discharge (ZLD) pathway planning.
Motors & Drives
Loading analysis, variable frequency drive (VFD) suitability, power factor correction, and IE3/IE4 super-premium efficiency upgrades.
A Proven, Data-Driven 4-Phase Audit Process
Preliminary Data & Walkthrough
We review 12-36 months of utility bills, single-line diagrams (SLDs), and production volumes. We conduct an initial walk-through to map utility centers and establish energy baselines.
On-Site Logging & Measurement
Our certified engineers deploy calibrated portable power analyzers, ultrasonic flow meters, infrared thermographic cameras, flue gas analyzers, and lux meters over active production cycles.
Engineering Analysis & Modeling
Data is synthesized to compute operational efficiencies against design specs. We build financial models assessing payback, Net Present Value (NPV), and carbon emission abatements for every recommendation.
Actionable Audit Report & Roadmap
We present a comprehensive, peer-reviewed audit report categorized into No-Cost / Low-Cost operational tweaks and Medium/High CAPEX retrofits, alongside implementation guidance.
